Bespoke Nuclear Isolator Transport & Installation from UK to Norway

Client: Onet Gravatom Technologies Limited (Nuclear Engineering)

Project Overview

CIS was appointed to deliver a highly specialised lifting, transport, and installation solution for a bespoke nuclear medicine isolator system, manufactured in Hampshire, UK and destined for the Institute for Energy Technology in Norway.

This complex system consisted of three individual components weighing 21, 15, and 8 tonnes, each clad in lead to ensure operator protection from radioactive materials. The project required precision handling, specialist engineering expertise, and seamless international logistics.

The Challenge

The client required a fully managed solution to:

  • Safely separate and remove the isolator system from the UK manufacturing facility

  • Transport the components internationally from Hampshire to Norway

  • Deliver and install the system within a live nuclear research environment

The complexity was heightened by:

  • The sensitive nature of nuclear medicine equipment

  • The extreme weight and density of lead-lined components

  • The need for bespoke lifting solutions adaptable to multiple handling methods

Why CIS Was Selected

CIS was chosen based on:

  • A long-standing, trusted relationship with the Principal Contractor

  • A strong reputation in complex, high-risk engineering projects

  • Proven capability in bespoke lifting and international heavy transport

No alternative contractors were considered.

Our Solution

Custom Engineering & Design

CIS designed and manufactured a bespoke interchangeable lifting rig, capable of:

  • Lifting from above using cranes

  • Lifting from below using air-skate systems

Each component was proof-load tested to ensure maximum safety and compliance.

Planning & Risk Management

CIS conducted detailed site surveys in both the UK and Norway, producing:

  • Comprehensive RAMS (Risk Assessment Method Statements)

  • Detailed lift plans and logistics strategies

The scope covered:

  • Separation and removal

  • Heavy lifting operations

  • Transport logistics (including sea crossings)

Final installation at the Norwegian facility

Adapting to Changing Conditions

A key project change occurred when final testing delays shifted the transport schedule into winter.

With temperatures expected to reach -15°C in Norway, CIS proactively mitigated risks by:

  • Specifying low-temperature steel for the lifting rig to prevent brittle fracture

  • Installing a drying unit in the air-skate system to avoid freezing

Coordinating with transport providers to ensure winter-ready vehicles and tyres

Execution

The project involved:

  • Deployment of a 160-tonne mobile crane at both UK and Norwegian sites

  • Use of spreader beams for stable load distribution

  • Implementation of air-skate systems, effectively allowing the loads to “hover” for controlled movement

  • A specialist CIS team managing operations end-to-end, including international travel

Logistics included:

  • Carefully scheduled ferry crossings to ensure calm sea conditions

Continuous CCTV monitoring inside transport vehicles to safeguard the cargo

Results

✅ Zero safety incidents

✅ Delivered on schedule, despite programme changes

✅ Completed within budget

✅ Successful installation within a highly sensitive nuclear environment

This project demonstrates CIS’ ability to:

  • Deliver bespoke engineering solutions for complex loads

  • Manage international heavy transport logistics

  • Adapt quickly to changing environmental and operational challenges

Execute safely within high-risk, regulated industries

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